Westinghouse WGR080LP076 Instruction Manual

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WHL-001 REV. 9.3.14
High Efficiency
Water Heater
INSTALLATION
START-UP
MAINTENANCE
PARTS
Models*
WGR050NG076 / WGR060NG076 / WGR080NG076
WGR050LP076 / WGR060LP076 / WGR080LP076
Improper installation, adjustment, alteration, service, or maintenance could void product warranty and cause property damage, personal
injury, or death.
NOTICE: Westinghouse reserves the right to make product changes or updates without notice and will not be held liable for
typographical errors in literature.
The surfaces of these products contacted by consumable water contain less than 0.25% lead by weight, as required by the Safe
Drinking Water Act, Section 1417.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
This manual must only be used by a qualified heating installer/service technician. Read and understand all instructions in this manual
before installing. Perform steps in the order given. Failure to comply will result in substantial property damage, severe personal injury,
or death.
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Summary of Contents

Page 1 - Water Heater

WHL-001 REV. 9.3.14 High Efficiency Water Heater INSTALLATIO

Page 2 - WHAT TO DO IF YOU SMELL GAS

10 WHL-001 REV. 9.3.14  Location that could cause the system a

Page 3 - FOR THE INSTALLER

11 WHL-001 REV. 9.3.14  When raising the heater, fully support

Page 4 - TABLE OF CONTENTS

12 WHL-001 REV. 9.3.14 If the confined space is within a buildi

Page 5

13 WHL-001 REV. 9.3.14 determine if there is blockage, leakage,

Page 6 - B. IMPROPER COMBUSTION

14 WHL-001 REV. 9.3.14 Total Dissolved Solids Total Dissolved

Page 7 - PART 2 – BEFORE YOU START

15 WHL-001 REV. 9.3.14 Figure 3 – *ALL DIMENSIONS ARE APPROXIMA

Page 8 - C. OPTIONAL EQUIPMENT

16 WHL-001 REV. 9.3.14 PERFORMANCE SPECIFICATIONS FOR HIGH EFFIC

Page 9

17 WHL-001 REV. 9.3.14 B. SCALDING This heater can deliver scal

Page 10 - B. LEVELING

18 WHL-001 REV. 9.3.14 preventers on all incoming water supplies

Page 11

19 WHL-001 REV. 9.3.14 The water heater must be full of water a

Page 12 - Figure 2 - CO Warning Label

2 WHL-001 REV. 9.3.14 IF THE INFORMATION IN THIS MANUAL IS NOT

Page 13 - H. WATER CHEMISTRY

20 WHL-001 REV. 9.3.14 J. PIPING DIAGRAMS Figure 4 – High Effic

Page 14

21 WHL-001 REV. 9.3.14 Figure 5 – High Efficiency Water Heater

Page 15

22 WHL-001 REV. 9.3.14 Figure 6 – High Efficiency Water Heater

Page 16 - PART 4 – HEATER PIPING

23 WHL-001 REV. 9.3.14 PART 5 – VENTING, COMBUSTION AIR AND COND

Page 17 - D. BACKFLOW PREVENTER

24 WHL-001 REV. 9.3.14 B. APPROVED MATERIALS FOR EXHAUST VENT AN

Page 18 - H. FILLING THE HEATER

25 WHL-001 REV. 9.3.14 You must not use “B” vent in an exhaust

Page 19 - I. IMPORTANT NOTICE

26 WHL-001 REV. 9.3.14 The building owner is responsible for k

Page 20 - J. PIPING DIAGRAMS

27 WHL-001 REV. 9.3.14 G. EXHAUST VENT AND INTAKE PIPE INSTALLAT

Page 21

28 WHL-001 REV. 9.3.14 When installing a combustion air intake f

Page 22

29 WHL-001 REV. 9.3.14 Figure 9 – Venting with Optional Kits (N

Page 23 - A. GENERAL

3 WHL-001 REV. 9.3.14 The following defined terms are used thr

Page 24 - Table 4

30 WHL-001 REV. 9.3.14 Figure 10 – NOTE: This drawing is meant

Page 25

31 WHL-001 REV. 9.3.14 Figure 11 – Horizontal Venting - NOTE: T

Page 26 - F. LONGER VENT RUNS

32 WHL-001 REV. 9.3.14 Do not install the heater into a common

Page 27 - H. VENTING DRAWINGS

33 WHL-001 REV. 9.3.14 3. INDOOR COMBUSTION AIR INSTALLATION IN

Page 28

34 WHL-001 REV. 9.3.14 Figure 14

Page 29

35 WHL-001 REV. 9.3.14 I. CONDENSATE REMOVAL SYSTEM NOTE: Check

Page 30

36 WHL-001 REV. 9.3.14 Figure 16 – Removing and Installing the

Page 31

37 WHL-001 REV. 9.3.14 PART 6 – WIRING A. LINE VOLTAGE INPUT Th

Page 32

38 WHL-001 REV. 9.3.14 Label all wires prior to disconnecting t

Page 33 - Figure 14

39 WHL-001 REV. 9.3.14 The gas supply shall have a maximum inle

Page 34

4 WHL-001 REV. 9.3.14 In Canada – CGA No. B149 (latest version),

Page 35 - I. CONDENSATE REMOVAL SYSTEM

40 WHL-001 REV. 9.3.14 It is recommended that a soapy solution b

Page 36

41 WHL-001 REV. 9.3.14 PART 8 – CONTROLS A. CONTROL AND DISPLAY

Page 37 - PART 6 – WIRING

42 WHL-001 REV. 9.3.14 ECO Mode Putting the water heater into E

Page 38 - PART 7 – GAS CONNECTIONS

43 WHL-001 REV. 9.3.14 4. CHANGING USER SETPOINT Press either

Page 39 - B. GAS TABLE

44 WHL-001 REV. 9.3.14 To enter Installer Mode, press and hold

Page 40 - C. GAS VALVE

45 WHL-001 REV. 9.3.14 1. Connect the outdoor sensor to the te

Page 41 - PART 8 – CONTROLS

46 WHL-001 REV. 9.3.14 To enter Installer Mode, press and hold

Page 42 - B. BASIC CONTROL FUNCTIONS

47 WHL-001 REV. 9.3.14 PART 9 – START-UP PROCEDURE FOR YOUR OWN

Page 43

48 WHL-001 REV. 9.3.14 Test mode can be used to incrementally in

Page 44 - D. OUTDOOR RESET

49 WHL-001 REV. 9.3.14 PART 10 – SHUTDOWN A. SHUTDOWN PROCEDURE

Page 45

5 WHL-001 REV. 9.3.14 PART 5 – VENTING, COMBUSTION AIR AND CONDE

Page 46

50 WHL-001 REV. 9.3.14 3. Press the key to clear the fault and

Page 47 - PART 9 – START-UP PROCEDURE

51 WHL-001 REV. 9.3.14 CONTROL BOARD LOCKOUT FAULTS CODE SHORT D

Page 48 - C. MAINTENANCE

52 WHL-001 REV. 9.3.14 Table 18 – Lockout Fault Codes – NOTE: If

Page 49 - PART 11 – TROUBLESHOOTING

53 WHL-001 REV. 9.3.14 Figure 25 – Replacement Parts

Page 50

54 WHL-001 REV. 9.3.14 Figure 26 – Replacement Parts

Page 51

55 WHL-001 REV. 9.3.14 PART 12 - MAINTENANCE In unusually dirty

Page 52

56 WHL-001 REV. 9.3.14 Spark Electrode Clean. Set gap at ¼”. Cle

Page 53

57 WHL-001 REV. 9.3.14

Page 54

58 WHL-001 REV. 9.3.14

Page 55 - PART 12 - MAINTENANCE

59 WHL-001 REV. 9.3.14 MAINTENANCE NOTES

Page 56

6 WHL-001 REV. 9.3.14 D. IMPORTANT NOTICE ...

Page 57

60 WHL-001 REV. 9.3.14 CUSTOMER INSTALLATION RECORD FORM Th

Page 58

7 WHL-001 REV. 9.3.14 C. GAS Should overheating or gas supply fa

Page 59

8 WHL-001 REV. 9.3.14 Modulating Combustion System Modulation d

Page 60

9 WHL-001 REV. 9.3.14 PART 3 – PREPARE WATER HEATER LOCATION Ca

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