Westinghouse WBRCNG140F Installation Manual

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WHL-015 REV. 12.17.14
Gas Fired
Residential
Combi Boiler
Floor Mount
INSTALLATION / START-UP
MAINTENANCE / PARTS
WARRANTY
Models
WBRCNG140F
WBRCLP140F
Heat Exchanger Bears the ASME “H” Stamp
NOTICE: Westinghouse reserves the right to make product changes or updates without notice and will not be held liable for
typographical errors in literature.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
The surfaces of these products contacted by consumable water contain less than 0.25% lead by weight, as required by the Safe
Drinking Water Act, Section 1417.
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING
PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. DO NOT STORE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department. Installation and service must be provided by a qualified installer,
service agency, or the gas supplier.
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Summary of Contents

Page 1 - Combi Boiler

WHL-015 REV. 12.17.14 Gas Fired Residential Combi Boiler Floor Mou

Page 2

10 WHL-015 REV. 12.17.14 C. GAS Should overheating or gas supply

Page 3

11 WHL-015 REV. 12.17.14 PART 3 – TECHNICAL SPECIFICATIONS MODEL

Page 4 - TABLE OF CONTENTS

12 WHL-015 REV. 12.17.14 Figure 1 – Specifications and Dimension

Page 5

13 WHL-015 REV. 12.17.14 Figure 2 – Components NUMBER COMPONENT

Page 6

14 WHL-015 REV. 12.17.14 Cold weather handling – If appliance ha

Page 7

15 WHL-015 REV. 12.17.14 4. Gas control system components must b

Page 8 - PART 2 – SAFETY REGULATIONS

16 WHL-015 REV. 12.17.14 D. CLEARANCES FOR SERVICE ACCESS See Fig

Page 9 - B. IMPROPER COMBUSTION

17 WHL-015 REV. 12.17.14 F. EXHAUST VENT AND INTAKE PIPE Vents m

Page 10 - F. FREEZE PROTECTION

18 WHL-015 REV. 12.17.14 2. Visually inspect the venting system f

Page 11

19 WHL-015 REV. 12.17.14 4. This appliance uses 2” or 3” diameter

Page 12

2 WHL-015 REV. 12.17.14

Page 13 - A. UNCRATING THE APPLIANCE

20 WHL-015 REV. 12.17.14 B. APPROVED VENT MATERIALS NOTICE Consul

Page 14

21 WHL-015 REV. 12.17.14  8 feet (2.4M) for each additional 2”

Page 15 - C. LEVELING

22 WHL-015 REV. 12.17.14 E. VENT TERMINATION 1. Two Pipe Roof and

Page 16

23 WHL-015 REV. 12.17.14 2. Direct Vent, Optional Horizontal and

Page 17

24 WHL-015 REV. 12.17.14 PART 6 – INSTALL THE CONDENSATE DRAIN 1.

Page 18 - PART 5 – VENTING

25 WHL-015 REV. 12.17.14 If using a condensate pump, select one

Page 19

26 WHL-015 REV. 12.17.14 3. LP (Liquid Propane) Gas Pipe Sizing T

Page 20 - B. APPROVED VENT MATERIALS

27 WHL-015 REV. 12.17.14 Figure 14 – Gas Line with Shut-Off Valv

Page 21

28 WHL-015 REV. 12.17.14 Figure 17 – Piping Legend B. DHW PIPIN

Page 22 - E. VENT TERMINATION

29 WHL-015 REV. 12.17.14 It may be recommended to use a back flo

Page 23 - SAFETY INSTRUCTIONS

3 WHL-015 REV. 12.17.14 The following defined terms are used thr

Page 24

30 WHL-015 REV. 12.17.14 Figure 18 – CH and DHW Piping NOTES: 1

Page 25 - PART 7 – GAS PIPING

31 WHL-015 REV. 12.17.14 Figure 19 – CH Piping – Zoning with Pum

Page 26

32 WHL-015 REV. 12.17.14 Figure 20 – DHW Priority with Outdoor R

Page 27 - PART 8 – WATER PIPING

33 WHL-015 REV. 12.17.14 SYSTEM TEMPERATURE CHART 20oF 25oF 30oF

Page 28 - B. DHW PIPING

34 WHL-015 REV. 12.17.14 on the pressure relief valve is equal to

Page 29

35 WHL-015 REV. 12.17.14 Figure 22 – Manual Power Switch and App

Page 30

36 WHL-015 REV. 12.17.14 Figure 24 – Electrical Wiring Diagram

Page 31

37 WHL-015 REV. 12.17.14 Figure 25 – Ladder Diagram

Page 32 - D. CIRCULATOR SIZING

38 WHL-015 REV. 12.17.14 CONNECTOR DESCRIPTION HT SELV NO. OF LOC

Page 33 - E. PRESSURE RELIEF VALVE

39 WHL-015 REV. 12.17.14 CONNECTOR DESCRIPTION HT SELV NO. OF LO

Page 34 - B. WIRING INFORMATION

4 WHL-015 REV. 12.17.14 FOREWORD This manual is intended to be us

Page 35 - C. DIP SWITCHES

40 WHL-015 REV. 12.17.14 PART 10 – OPERATING SYSTEM INSTRUCTIONS

Page 36

41 WHL-015 REV. 12.17.14 NOTE: The initial display screen will di

Page 37 - Figure 25 – Ladder Diagram

42 WHL-015 REV. 12.17.14 Figure 31 – CH Set-Point Screen Factory

Page 38

43 WHL-015 REV. 12.17.14 Press the button again to return to Op

Page 39

44 WHL-015 REV. 12.17.14 Display Default Detail Description 5: St

Page 40 - C. START-UP SEQUENCE

45 WHL-015 REV. 12.17.14 Display Default Detail Description 27:PE

Page 41 - F. CHANGING THE CH SET-POINT

46 WHL-015 REV. 12.17.14 Error Code Error Code Description Possib

Page 42 - H. STATUS DISPLAY MODE

47 WHL-015 REV. 12.17.14 Error Code Error Code Description Pos

Page 43 - I. INSTALLER MODE

48 WHL-015 REV. 12.17.14 K. ERROR TREE ANALYSIS 1. FLAME DETECTIO

Page 44

49 WHL-015 REV. 12.17.14 3. APS / BURNER OVERHEAT LIMIT / CONDENS

Page 45 - J. ERROR MODE

5 WHL-015 REV. 12.17.14 E. WATER QUALITY ...

Page 46

50 WHL-015 REV. 12.17.14 Figure 40 – Outdoor Reset Curve – See I

Page 47

51 WHL-015 REV. 12.17.14 PART 11 – START-UP PREPARATION Thorough

Page 48 - K. ERROR TREE ANALYSIS

52 WHL-015 REV. 12.17.14 FOR YOUR OWN SAFETY READ BEFORE OPERAT

Page 49

53 WHL-015 REV. 12.17.14 D. PURGE AIR FROM CH AND INTERNAL STORAG

Page 50 - M. 0-10 VOLT INPUT

54 WHL-015 REV. 12.17.14 G. CONDENSATE REMOVAL 1. This is a high

Page 51 - B. CHECK FOR GAS LEAKS

55 WHL-015 REV. 12.17.14 LP GAS NATURAL GAS Minimum Pressure 3.5”

Page 52 - WHAT TO DO IF YOU SMELL GAS

56 WHL-015 REV. 12.17.14 PART 12 –INSTALLATION AND START-UP CHECK

Page 53 - E. PURGE AIR FROM DHW SYSTEM

57 WHL-015 REV. 12.17.14 Figure 43 – Flame Sight Glass PART 13 –

Page 54 - G. CONDENSATE REMOVAL

58 WHL-015 REV. 12.17.14 DIAGNOSTICS AND SUGGESTED CORRECTIVE ACT

Page 55

59 WHL-015 REV. 12.17.14 Ensure the Appliance Cabinet is Closed

Page 56

6 WHL-015 REV. 12.17.14 C. START-UP SEQUENCE ...

Page 57 - PART 13 – TROUBLESHOOTING

60 WHL-015 REV. 12.17.14 Have leaks fixed at once by a qualified

Page 58

61 WHL-015 REV. 12.17.14 c. Do not open shutoff valve V1. d. Al

Page 59

62 WHL-015 REV. 12.17.14 8. If a condensate neutralizer kit is i

Page 60

63 WHL-015 REV. 12.17.14 REPLACEMENT PARTS Figure 48 – Cabinet R

Page 61

64 WHL-015 REV. 12.17.14 Figure 49 – Combustion System Replaceme

Page 62

65 WHL-015 REV. 12.17.14 NUMBER DESCRIPTION PART NUMBER NUMBER DE

Page 63

66 WHL-015 REV. 12.17.14 Limited Warranty for Combination Applian

Page 64

67 WHL-015 REV. 12.17.14 17. Any damage or failure resulting from

Page 65

68 WHL-015 REV. 12.17.14 START-UP REPORT LIGHT OFF ACTIVITIES DAT

Page 66

69 WHL-015 REV. 12.17.14 MAINTENANCE REPORT In unusually dirty o

Page 67

7 WHL-015 REV. 12.17.14 PART 1 – ITEMS SHIPPED WITH THE APPLIANCE

Page 68

70 WHL-015 REV. 12.17.14

Page 69

71 WHL-015 REV. 12.17.14

Page 70

72 WHL-015 REV. 12.17.14 MAINTENANCE NOTES

Page 71

73 WHL-015 REV. 12.17.14 CUSTOMER INSTALLATION RECORD FORM T

Page 72

8 WHL-015 REV. 12.17.14 OPTIONAL PARTS (Not Included) ITEM DESCR

Page 73

9 WHL-015 REV. 12.17.14 DO NOT use spray paint, hair spray, or a

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